High Production Efficiency: Continuous forming process enables fast, large-scale production. Reduces labor costs and downtime compared to traditional fabrication methods.
Material Savings & Cost-Effectiveness: Minimal material waste due to precision roll forming (unlike cutting/welding). Lower energy consumption compared to hot-forming processes.
Consistent Product Quality: Produces uniform cross-sections with tight tolerances (±0.1mm). No heat distortion, ensuring smooth surfaces and precise dimensions.
Versatility in Applications: Works with steel, aluminum, copper, galvanized, and coated metals. Used for C/Z purlins, roofing panels, shelving, automotive parts, and more.
Flexible Design & Customization: Easily adjustable rolls to change profiles/shapes. Can integrate punching, cutting, and embossing for all-in-one production.
Low Maintenance & Long Lifespan: Simple mechanical structure with durable rollers and minimal wear. Lower operational costs than stamping or extrusion machines.
Unwinding and leveling:
The metal coil is unwound by the unwinder, and the curling stress is eliminated by the leveling roller to ensure the flatness of the material, providing a stable foundation for subsequent forming.
Multi-stage roller forming:
The core link is the continuous progressive bending of multiple sets of customized rollers: the material passes through different roller groups one by one, and gradually deforms to the target cross-sectional shape (such as C-type/U-type), and the material is prevented from breaking by staged deformation.
Online punching and fixed-length cutting:
The positioning punching (installation hole/pipeline hole) is completed synchronously during the forming process. After forming, the servo system drives the flying saw or hydraulic shear to perform high-precision fixed-length cutting, and the error can be controlled within ±1mm.
Intelligent control system:
PLC integrated sensors monitor speed, pressure, length and other parameters in real time, and the parameters can be adjusted through the HMI interface (such as roller spacing/cutting frequency) to ensure the consistency of batch production.
Finished product collection and stacking:
Automated conveyor belts cooperate with robotic arms or palletizers to realize the orderly collection of finished products, support bundling packaging or directly connect to downstream assembly lines, and improve the overall production line efficiency.
