Roll forming is a process that cuts steel plates into strips and uses several sets of upper and lower rollers to form different cross-sectional shapes of profiles. The process characteristics of roll forming determine the advantages of roll forming, which makes roll forming machines widely used in profile production. Roll forming machines have small investment, fast start-up, high yield, and can achieve highly automated production. At the same time, the equipment has high stability, high production efficiency, low defect rate, and easy maintenance. Cold roll forming machines are a new technology in the field of profile forming. It is energy-saving, environmentally friendly, and efficient. Roll forming products are suitable for many fields such as construction, decoration, machinery manufacturing, automobile manufacturing, and shelves.
Roll forming machines can achieve batch production and have a high production rate.
The production cycle of a set of forming machines is short, and the cost is low. Different cross-sectional shapes of different profiles can produce different equipment.
The products have uniform size, standard, high precision, and good straightness.
The surface of the profile has a good smoothness. After surface treatment, the profile can be processed without scratching the surface, affecting the appearance.
Other auxiliary processing can be added during production, such as stamping, welding, and embossing.
Different hardness of sheet can be formed by designing different configurations of roll forming machines.
Compared with the press forming, roll forming machines can save a lot of time and use fewer workers.
A set of equipment can produce various profiles of different sections and sizes by replacing molds and rolling mills, which can effectively reduce investment in equipment and save plant space.
It can also produce profiles with complex sections.
The operation of roll forming machine should strictly follow the operation rules to ensure stable and normal operation of the machine without affecting production.
Strictly train the operator. Familiar with the operation process of the roll forming machine, and promptly eliminate faults. The operator should execute the operation rules of the forming machine carefully, seriously, and responsibly.
The automatic roll forming machine should not have any debris in the running process, to prevent debris from falling into the roller drum due to vibration, causing equipment damage.
Before each start-up, lubricating oil should be added to each lubrication point.
Before putting materials into production, it should be idled first to check whether the equipment is operating normally. After verification, it can be put into production.
During the production process, non-operators are not allowed to approach the equipment, especially for high-speed forming machines, non-operators approaching the machine may cause personal safety hazards. During the production process, the operator should not approach the rotating parts. If maintenance or operation is required, the operator must stop the operation first.
Hangzhou Roll Forming Technology Co., Ltd. is a professional cold roll forming machine supplier in China. We provide different types of roll forming machines to our customers. Our roll forming machines include wall panel roll forming machine, highway guardrail roll forming machine, steel door roll forming machine, etc. If you are looking for a reliable roll forming machine manufacturer, we are your ideal choice. Don't hesitate to contact us!
